New Car Features
INTRODUCTION
EXTERIOR APPEARANCE
MODEL CODE AND MODEL LINE-UP
NEW MODEL OUTLINE
DEVELOPMENT OBJECTIVE
DESIGN
Exterior (Front Design)
Exterior (Side Design)
Exterior (Rear Design)
Interior (Interior Design)
Interior (Instrument Panel)
Interior (Combination Meter)
Interior (Trims & Garnishes)
MAIN EQUIPMENT
Exterior (Outside Rearview Mirrors)
Exterior (Tires & Disc Wheels)
Interior (Steering Wheel & Column)
Interior (Seat)
Interior (Air Conditioner)
Interior (Audio System)
Interior (Power Windows)
Interior (Door Locks)
Interior (Ceiling Features)
MAIN MECHANISMS
Engine
Automatic Transmission
Suspention
SAFETY
Crash Safety Body
SRS Airbags
Seat Belts
Head Impact Protection Structure
ABS (Anti-Lock Brake Ssytem)
QUIETNESS
Sound Insulation Materials
LIST OF EQUIPMENT
ENGINE
1GZ-FE Engine
Description
Engine Specifications and Performance Curve
Features of 1GZ-FE Engine
Engine Proper
Valve Mechanism
Lubrication System
Cooling System
Intake and Exhaust System
Fuel System
Ignition System
Serpentine Belt Drive System
Engine Control System
CHASSIS
A342E Automatic Transmission
Description
Torque Converter and Planetary Gear Unit
Electronic Control System
Propeller Shaft
Description
Differential
Description
Differential Support
Drive Shaft
Description
Axles
Description
Brakes
Description
Front Disc Brake
Rear Disc Brake
Parking Brake
ABS (Anti-Lock Brake System)
Suspension
Description
Front Suspension
Rear Suspension
Sub-Frames
Electronic Modulated Air Suspension
Steering
Description
Hydraulic Reaction Progressive Power Steering
Power Tilt and Power Telescopic Steering Column
BODY
Lightweight and Highly Rigid Body
Description
Body Shell
Door
Low Vibration and Low Noise Body
Sound Absorbing and Vibration Damping Materials
Weather Strip
Aerodynamics
Description
Enhancement of Product Appeal
Bumper
Seat Belt
BODY ELECTRICAL
Lighting
Automatic Light Control System
Light Auto Turn-Off System
Illuminated Entry System
Rear Light System
Wiper
Description
Meter
Combination Meter
Air Conditioner
Front air Conditioner System
Rear Air Conditioner System
Accessories
Power Window System
Door Lock Control System
Wireless Door Lock Remote Control System
Engine Immobiliser System
SRS Airbag
SRS Side Airbag
Rear Door Closer System
Luggage Opener and Closer System
Cruise Control System
Automatic Glare-Resistant EC Mirror System
Power Seats
Seat Heater
Refreshing Mechanism
Seat Belt Warning System
Fuel Lid Opener
Multiplex Communication System
Description
System Construction
APPENDIX
MAJOR TECHNICAL SPECIFICATIONS
Repair Manual
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.12 - ) [ Only for Hong Kong ]
IDENTIFICATION INFORMATION
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER
VEHICLE IDENTIFICATION AND ENGINE SERIAL NUMBER ( 2001.12 - ) [ Only for Hong Kong ]
REPAIR INSTRUCTIONS
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.12 - ) [ Only for Hong Kong ]
VEHICLE LIFT AND SUPPORT LOCATIONS
VEHICLE LIFT AND SUPPORT LOCATIONS ( 2001.12 - ) [ Only for Hong Kong ]
FOR ALL OF VEHICLES
PRECAUTION
PRECAUTION ( 2001.12 - ) [ Only for Hong Kong ]
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.12 - ) [ Only for Hong Kong ]
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2001.12 - ) [ Only for Hong Kong ]
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2001.12 - ) [ Only for Hong Kong ]
TERMS
ABBREVIATIONS USED IN THIS MANUAL
ABBREVIATIONS USED IN THIS MANUAL ( 2001.12 - ) [ Only for Hong Kong ]
PREPARATION
AUTOMATIC TRANSMISSION (A342E)
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
PROPELLER SHAFT
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
SUSPENSION AND AXLE
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
BRAKE
SST (Special Service Tools)
SST (Special Service Tools) ( 2001.12 - ) [ Only for Hong Kong ]
RECOMMENDED TOOLS
EQUIPMENT
EQUIPMENT ( 2001.12 - ) [ Only for Hong Kong ]
LUBRICANT
LUBRICANT ( 2001.12 - ) [ Only for Hong Kong ]
STEERING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
SUPPLEMENTAL RESTRAINT SYSTEM
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
BODY ELECTRICAL
SST (Special Service Tools)
SST (Special Service Tools) ( 2001.12 - ) [ Only for Hong Kong ]
RECOMMENDED TOOLS
EQUIPMENT
SSM (Special Service Materials)
BODY
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
AIR CONDITIONING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
HOW TO DETERMINE BOLT STRENGTH ( 2001.12 - ) [ Only for Hong Kong ]
SPECIFIED TORQUE FOR STANDARD BOLTS
SPECIFIED TORQUE FOR STANDARD BOLTS ( 2001.12 - ) [ Only for Hong Kong ]
HOW TO DETERMINE NUT STRENGTH
HOW TO DETERMINE NUT STRENGTH ( 2001.12 - ) [ Only for Hong Kong ]
AUTOMATIC TRANSMISSION (A342E)
SERVICE DATA
TORQUE SPECIFICATION
PROPELLER SHAFT
SERVICE DATA
TORQUE SPECIFICATION
SUSPENSION AND AXLE
SERVICE DATA
TORQUE SPECIFICATION
BRAKE
SERVICE DATA
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.12 - ) [ Only for Hong Kong ]
STEERING
SERVICE DATA
TORQUE SPECIFICATION
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
BODY ELECTRICAL
SERVICE DATA
BODY
TORQUE SPECIFICATION
AIR CONDITIONING
SERVICE DATA
TORQUE SPECIFICATION
DIAGNOSTICS
AUTOMATIC TRANSMISSION (A342E)
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
P0500/61
P0710/38
P0715/67
P0753/62,P0758/63
P1755/68
P1760/77
P1765/46
Neutral Start Switch Circuit
Stop Light Switch Signal Circuit
Pattern Select Switch Circuit
Transmission Control Switch Circuit
Kick-down Switch Circuit
ELECTRONIC MODULATED AIR SUSPENSION
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
11 - 14
15 - 17
21 - 24
31 - 35
41
42
51
52
73
74
75
81
82
83
84
85
86
91, 92, 93
Tc Terminal Circuit
Ts Terminal Of Check Connector Circuit
Ts Terminal Of DLC3 Circuit
ANTI-LOCK BRAKE SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
11, 12
13, 14
21 - 24
25 - 27
31 - 34
41
49
51
Always ON
ABS Warning Light Circuit
Tc Terminal Circuit
Ts Terminal Circuit
Check for Fluid Leakage
POWER TILT AND POWER TELESCOPIC STEERING COLUMN
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
ECU Power Source Circuit
Actuator Power Source Circuit
Sensor Power Source Circuit
Tilt Position Sensor Circuit
Tilt Motor Circuit
Telescopic Position Sensor Circuit
Telescopic Motor Circuit
Tilt and Telescopic Manual Switch Circuit
Ignition Switch Circuit
Neutral Start Switch Circuit
Key Unlock Warning Switch Circuit
SUPPLEMENTAL RESTRAINT SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
B0100/13
B0101/14
B0102/11
B0103/12
B0105/53
B0106/54
B0107/51
B0108/52
B0110/43
B0111/44
B0112/41
B0113/42
B0115/47
B0116/48
B0117/45
B0118/46
B0130/63
B0131/64
B0132/61
B0133/62
B0135/73
B0136/74
B0137/71
B0138/72
B1100/31
B1140/32
B1141/33
B1170/93
B1171/94
B1172/91
B1173/92
B1175/97
B1176/98
B1177/95
B1178/96
Normal
SRS Warning Light Circuit Malfunction
Tc Terminal Circuit
POWER SEAT CONTROL SYSTEM (Rear Seat)
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
ECU Power Source Circuit
Slide Power Seat Motor and Position Sensor Circuit
Vertical Power Seat Motor and Position Sensor Circuit
Power Seat Control Switch Circuit
Rear Power Seat Switch Power Source Circuit
Headrest, Neck Rest and Lumbar Support Motor Circuit
Power Seat Limit Switch Circuit
Rear J/B ECU Communication Circuit
CRUISE CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
P0500/21,23
P1520/52
P1566/54
CRUISE MAIN Indicator Light Circuit
ENGINE IMMOBILISER SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power source circuit
Ignition switch power source circuit
Key unlock warning switch circuit
Indicator Light Circuit
Diagnosis Circuit
Door courtesy switch circuit (Body control ECU communication circuit)
Engine and ECT ECU communication circuit
COMBINATION METER SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
PROBLEM SYMPTOMS TABLE
1. Check of communications between combination meter and body ECU.
2. Messages are not indicated correctly.
3. The entire meter does not operate (partial normal operations).
4. Non-lighting of meter illumination and pointer (water temperature and fuel)
5. Meter illumination is dark.
6. Intensity of meter and pointer illuminations does not change by adjusting the light control rheostat.
7. Speedometer remains at 0 km/h (0 mph) position.
8. Tachometer remains indicating ”---r/min”.
9. Water temperature gauge stays at the same position or does not function correctly.
10. Fuel receiver gauge does not function correctly.
11 Warning indicator remains lighting.
12. Multi-information display continuously indicates a warning.
13. Ambient temperature indication remains at ”#176;C”, ”--°C”.
14. You cannot enter the diagnostic mode.
15. Rear fog light indicator does not turn on.
16. Warning, indicator does not turn on.
17. No indication of blown bulb even if rear combination light bulb has been blown.
BODY CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power source circuit
Wiper and washer switch circuit
Wiper motor circuit
Wiper angle control motor circuit
Light control switch circuit
Taillight relay circuit
Headlight relay circuit
Front fog light switch circuit
Rear fog light switch circuit
Cornering light relay circuit
Wireless door lock tuner circuit
Wireless door lock buzzer circuit
Luggage opener switch circuit
Fuel lid opener switch circuit
Driver buckle switch circuit
Illumination circuit
Key unlock warning switch circuit
Stop light switch circuit
Parking brake switch circuit
Rheostat light control circuit
PWS circuit
Diagnosis Circuit
Alternator circuit
All door courtesy signal circuit
DRIVER DOOR CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power source circuit
Power window master switch circuit
Door lock motor circuit
Door unlock detection switch circuit
Door key lock and unlock switch circuit
Door courtesy light and courtesy switch circuit
Power window motor circuit
Jam protection limit switch circuit
Jam protection pulse switch circuit
PASSENGER DOOR CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power source circuit
Door lock control switch circuit
Door lock motor circuit
Door unlock detection switch
Door key lock and unlock switch circuit
Door courtesy light and courtesy switch circuit
Power window switch circuit
Power window motor circuit
Jam protection limit switch circuit
Jam protection pulse switch circuit
REAR LEFT DOOR CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power source circuit
Door lock motor circuit
Door unlock detection switch
Door courtesy light and courtesy switch circuit
Power window switch circuit
Power window motor circuit
Jam protection limit switch circuit
Jam protection pulse switch circuit
REAR RIGHT DOOR CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power source circuit
Door lock motor circuit
Door unlock detectin switch
Door courtesy light and courtesy switch circuit
Power window switch circuit
Power window motor circuit
Jam protection limit switch circuit
Jam protection pulse switch circuit
REAR JUNCTION BLOCK SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power source circuit
Ignition switch power source circuit
Luggage compartment door courtesy switch circuit
Luggage lid opener motor circuit
Rear A/C amplifier circuit
Fuel lid opener solenoid circuit
Fuel sender gauge circuit
Telephone transceiver and speaker relay
Rear power seat ECU
Power outlet circuit
TENR terminal (Ignition switch signal)
Microphone amplifier
REAR LIGHT CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
Power source circuit
Ignition switch power source circuit
Taillight, stop light and rear fog light circuit
Back-up light circuit
Licence plate light circuit
Hi-mounted stop circuit
MULTIPLEX COMMUNICATION SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
B1211 / 11
B1212 / 12
B1214 / 14
B1216 / 16
B1217 / 17
B1221 / 21
B1231 / 31
B1232 / 32
B1242 / 42
B1243 / 43
B1244 / 44
B1261 / 61
B1262 / 62
B1263 / 63
B1264 / 64
B1265 / 65
B1266 / 66
B1268 / 68
B1271 / 71
AIR CONDITIONING SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
11
12
13
15
16
21
22
23
32, 42
34
35
42
Cool Air Bypass Damper Control Servomotor Circuit (Driver Side)
Cool Air Bypass Damper Control Servomotor Circuit (Passenger Side)
Water Valve Control Servomotor Circuit
Air Vent Mode Damper Control Servomotor Circuit
Air Mix Damper Control Servomotor Circuit
Back Up Power Source Circuit
IG Power Source Circuit
ACC Power Source Circuit
Heater Relay Circuit
Blower Motor Circuit
Compressor Circuit
Rear A/C Control Assembly Circuit
Smoke Sensor Circuit
Rear Damper Servomotor Circuit
Rear Magnetic Valve Circuit
Rear Blower Motor Circuit
ABS & BA & TRC & VSC SYSTEM ( 2001.12 - ) [ Only for Hong Kong ]
HOW TO PROCEED WITH TROUBLESHOOTING
CUSTOMER PROBLEM ANALYSIS CHECK
PRE-CHECK
DIAGNOSTIC TROUBLE CODE CHART
PARTS LOCATION
TERMINALS OF ECU
PROBLEM SYMPTOMS TABLE
C0200 / 31 - C1239 / 39
C0226 / 21 - C1227 / 27
C0273 / 13, C0274 / 14
C0278 / 11, C0279 / 12
C1201 / 51
C1202 / 52
C1203 / 53
C1210 / 36
C1223 / 43
C1224 / 44
C1231 / 31, C1335 / 35
C1232 / 32
C1233 / 33, C1234 / 34
C1241 / 41
C1243 / 43 - C1245 / 45
C1246 / 46
C1249 / 49
C1251 / 51
Always ON
Always ON
ABS Warning Light Circuit
TRC OFF Indicator, TRC Cut Switch Circuit
SLIP Indicator Light Circuit
VSC Warning Light Circuit
VSC Warning Buzzer Circuit
Tc Terminal Circuit
Ts Terminal Circuit
Check for Fluid Leakage
AUTOMATIC TRANSMISSION (A342E)
AUTOMATIC TRANSMISSION SYSTEM
PRECAUTION
OPERATION
EXTENSION HOUSING OIL SEAL
ON-VEHICLE REPAIR
SENSOR ROTOR
ON-VEHICLE REPAIR
VEHICLE SPEED SENSOR
ON-VEHICLE REPAIR
O/D DIRECT CLUTCH SPEED SENSOR
ON-VEHICLE REPAIR
NEUTRAL START SWITCH
ON-VEHICLE REPAIR
VALVE BODY ASSEMBLY
ON-VEHICLE REPAIR
PARKING LOCK PAWL
ON-VEHICLE REPAIR
SHIFT LOCK SYSTEM
LOCATION
INSPECTION
AIR COOLED OIL COOLER
COMPONENTS
REMOVAL
INSTALLATION
FLOOR SHIFT ASSEMBLY
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
AUTOMATIC TRANSMISSION UNIT
COMPONENTS
REMOVAL
INSTALLATION
TORQUE CONVERTER AND DRIVE PLATE
INSPECTION
PROPELLER SHAFT
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
PROPELLER SHAFT ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
JOINT ANGLE
INSPECTION
SUSPENSION AND AXLE
ELECTRONIC MODULATED AIR SUSPENSION SYSTEM
PRECAUTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
TIRE AND WHEEL
INSPECTION
FRONT WHEEL ALIGNMENT
INSPECTION
REAR WHEEL ALIGNMENT
INSPECTION
FRONT AXLE HUB
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
FRONT WHEEL HUB BOLT
REPLACEMENT
FRONT PNEUMATIC CYLINDER
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
INSTALLATION
FRONT STRUT BAR
COMPONENTS
REMOVAL
REPLACEMENT
INSTALLATION
FRONT UPPER SUSPENSION ARM
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT LOWER SUSPENSION ARM
COMPONENTS
REMOVAL
INSTALLATION
FRONT LOWER BALL JOINT
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FRONT STABILIZER BAR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
REAR AXLE CARRIER
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR WHEEL HUB BOLT
REPLACEMENT
REAR DRIVE SHAFT
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
COMPONENTS
REPLACEMENT
REAR DIFFERENTIAL CARRIER
COMPONENTS
REMOVAL
DISASSEMBLY
REPLACEMENT
REASSEMBLY
INSTALLATION
DIFFERENTIAL MOUNTING CUSHION
REPLACEMENT
REAR PNEUMATIC CYLINDER
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
INSTALLATION
REAR UPPER SUSPENSION ARM
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
REAR LOWER SUSPENSION ARM AND STRUT ROD
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
REAR STABILIZER BAR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ELECTRONIC MODULATED AIR SUSPENSION
INSPECTION
ADJUSTMENT
HEIGHT CONTROL COMPRESSOR AND DRYER
COMPONENTS
REMOVAL
INSTALLATION
HEIGHT CONTROL VALVE
COMPONENTS
REMOVAL
INSTALLATION
FRONT HEIGHT CONTROL SENSOR AND ACCELERATION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
REAR HEIGHT CONTROL SENSOR
COMPONENTS
REMOVAL
INSTALLATION
REAR ACCELERATION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
BRAKE
BRAKE SYSTEM
GENERAL DESCRIPTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
BRAKE FLUID
BLEEDING
BRAKE PEDAL
ON-VEHICLE INSPECTION
COMPONENTS
PARKING BRAKE PEDAL
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
BRAKE MASTER CYLINDER
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
BRAKE BOOSTER ASSEMBLY
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
FRONT BRAKE PAD
COMPONENTS
REPLACEMENT
FRONT BRAKE CALIPER
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR BRAKE PAD
COMPONENTS
REPLACEMENT
REAR BRAKE CALIPER
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
PARKING BRAKE
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
BRAKE ACTUATOR
COMPONENTS
REMOVAL
REMOVAL ( 2001.12 - ) [ Only for Hong Kong ]
INSTALLATION
INSTALLATION ( 2001.12 - ) [ Only for Hong Kong ]
ON-VEHICLE INSPECTION ( 2001.12 - ) [ Only for Hong Kong ]
FRONT SPEED SENSOR
COMPONENTS
REMOVAL
INSTALLATION
REAR SPEED SENSOR
COMPONENTS
REMOVAL
INSTALLATION
STEERING
STEERING SYSTEM
PRECAUTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
DRIVE BELT
INSPECTION
POWER STEERING FLUID
BLEEDING
INSPECTION
AIR CONTROL VALVE
INSPECTION
STEERING WHEEL
INSPECTION
POWER TILT AND POWER TELESCOPIC STEERING COLUMN
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
POWER STEERING VANE PUMP
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
POWER STEERING GEAR
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
PROGRESSIVE POWER STEERING (PPS)
LOCATION
INSPECTION
SUPPLEMENTAL RESTRAINT SYSTEM
SRS AIRBAG
PRECAUTION
OPERATION
STEERING WHEEL PAD AND SPIRAL CABLE
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
FRONT PASSENGER AIRBAG ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
FRONT SIDE AIRBAG ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
REAR SIDE AIRBAG ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
DISPOSAL
REPLACEMENT
INSTALLATION
AIRBAG SENSOR ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
SIDE AIRBAG SENSOR ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
INSTALLATION
WIRE HARNESS AND CONNECTOR
LOCATION
INSPECTION
REPLACEMENT
BODY ELECTRICAL
BODY ELECTRICAL SYSTEM
PRECAUTION
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
POWER SOURCE
LOCATION
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH
LOCATION
INSPECTION
HEADLIGHT AND TAILLIGHT SYSTEM
LOCATION
COMPONENTS
REMOVAL
INSPECTION
REPLACEMENT
ADJUSTMENT
FOG LIGHT SYSTEM
LOCATION
INSPECTION
ADJUSTMENT
TURN SIGNAL AND HAZARD WARNING SYSTEM
LOCATION
COMPONENTS
INSPECTION
REPLACEMENT
INTERIOR LIGHT SYSTEM
LOCATION
COMPONENTS
INSPECTION
REPLACEMENT
BACK-UP LIGHT SYSTEM
LOCATION
INSPECTION
STOP LIGHT SYSTEM
LOCATION
INSPECTION
REPLACEMENT
WIPER AND WASHER SYSTEM
LOCATION
COMPONENTS
INSPECTION
COMBINATION METER
LOCATION
LOCATION ( 2001.12 - ) [ Only for Hong Kong ]
CIRCUIT
CIRCUIT ( 2001.12 - ) [ Only for Hong Kong ]
COMPONENTS
INSPECTION
INSPECTION ( 2001.12 - ) [ Only for Hong Kong ]
ELECTRIC TENSION REDUCER SYSTEM
LOCATION
INSPECTION
DEFOGGER SYSTEM
LOCATION
INSPECTION
POWER WINDOW CONTROL SYSTEM
TROUBLESHOOTING
LOCATION
INSPECTION
ADJUSTMENT
POWER DOOR LOCK CONTROL SYSTEM
LOCATION
INSPECTION
WIRELESS DOOR LOCK CONTROL SYSTEM
LOCATION
PRE-CHECK
INSPECTION
REPLACEMENT
POWER SEAT CONTROL SYSTEM (Front Seat)
LOCATION
COMPONENTS
INSPECTION
POWER SEAT CONTROL SYSTEM (Rear Seat Slide & Vertical)
LOCATION
INSPECTION
POWER SEAT CONTROL SYSTEM (Rear Lumbar Support Headrest)
LOCATION
INSPECTION
POWER SEAT CONTROL SYSTEM (Rear Refreshing Seat)
LOCATION
INSPECTION
POWER MIRROR CONTROL SYSTEM
LOCATION
INSPECTION
POWER SHOULDER BELT ANCHORAGE SYSTEM
LOCATION
INSPECTION
ELECTRO CHROMIC MIRROR SYSTEM
LOCATION
INSPECTION
SEAT HEATER SYSTEM
LOCATION
INSPECTION
LUGGAGE COMPARTMENT DOOR OPENER SYSTEM
LOCATION
INSPECTION
FUEL LID OPENER SYSTEM
LOCATION
INSPECTION
DOOR CLOSER SYSTEM
LOCATION
INSPECTION
LUGGAGE COMPARTMENT DOOR CLOSER SYSTEM
LOCATION
INSPECTION
AUDIO SYSTEM
DESCRIPTION
TROUBLESHOOTING
LOCATION
COMPONENTS
INSPECTION
ANTENNA
LOCATION
INSPECTION
CLOCK
TROUBLESHOOTING
LOCATION
ENGINE IMMOBILISER SYSTEM
LOCATION
INSPECTION
HORN SYSTEM
LOCATION
INSPECTION
BODY
CLIP
REPLACEMENT
SRS AIRBAG
PRECAUTION
FRONT BUMPER
COMPONENTS
DISASSEMBLY
REASSEMBLY
REAR BUMPER
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
HOOD
ADJUSTMENT
HOOD SUPPORT
REPLACEMENT
FRONT DOOR
COMPONENTS
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
REAR DOOR
COMPONENTS
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
OUTSIDE REAR VIEW MIRROR (Fender Mirror Type)
COMPONENTS
REMOVAL
INSTALLATION
LUGGAGE COMPARTMENT DOOR AND HINGE
COMPONENTS
REMOVAL
DISASSEMBLY
ADJUSTMENT
REASSEMBLY
INSTALLATION
FRONT WIPER AND WASHER
COMPONENTS
REMOVAL
INSPECTION
ADJUSTMENT
INSTALLATION
BODY OUTSIDE MOULDING
COMPONENTS
REMOVAL
INSTALLATION
WHEEL OPENING MOULDING
COMPONENTS
REMOVAL
INSTALLATION
ROOF DRIP SIDE FINISH MOULDING
COMPONENTS
REMOVAL
INSTALLATION
ROOF DRIP SIDE FINISH CENTER MOULDING
COMPONENTS
REMOVAL
INSTALLATION
ROCKER PANEL MOULDING
COMPONENTS
REMOVAL
INSTALLATION
WINDSHIELD
COMPONENTS
REMOVAL
INSTALLATION
BACK WINDOW GLASS
COMPONENTS
REMOVAL
INSTALLATION
INSTRUMENT PANEL
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
ROOF HEADLINING
COMPONENTS
REMOVAL
INSTALLATION
FRONT SEAT
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
REAR SEAT
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
SEAT BELT (Front)
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
SEAT BELT (Rear)
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
SEAT BELT PRETENSIONER
INSPECTION
DISPOSAL
REPLACEMENT
NAME PLATE
COMPONENTS
FUEL TANK AND LINE
COMPONENTS
INSPECTION
AIR CONDITIONING
AIR CONDITIONING SYSTEM
PRECAUTION
ON-VEHICLE INSPECTION
EVACUATING
CHARGING
LOCATION
DRIVE BELT
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
MANIFOLD GAUGE SET
SET ON
SET OFF
REFRIGERANT LINE
ON-VEHICLE INSPECTION
LOCATION
REPLACEMENT
AIR CONDITIONER UNIT
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR COOLING UNIT
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
BLOWER UNIT
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
COMPRESSOR AND MAGNETIC CLUTCH
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
RECEIVER
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
CONDENSER
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
EVAPORATOR
REMOVAL
INSPECTION
INSTALLATION
HEATER RADIATOR
REMOVAL
INSPECTION
INSTALLATION
EXPANSION VALVE
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
MAGNETIC VALVE
REMOVAL
INSPECTION
INSTALLATION
WATER VALVE
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
BLOWER MOTOR
INSPECTION
BLOWER MOTOR CONTROL RELAY
INSPECTION
AIR MIX SERVOMOTOR
INSPECTION
COOL AIR BY-PASS DAMPER CONTROL SERVOMOTOR
INSPECTION
WATER VALVE CONTROL SERVOMOTOR
INSPECTION
AIR OUTLET SERVOMOTOR
INSPECTION
SOLAR SENSOR
INSPECTION
ROOM TEMPERATURE SENSOR
INSPECTION
AMBIENT TEMPERATURE SENSOR
INSPECTION
DUCT SENSOR
INSPECTION
PRESSURE SENSOR
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
HEATER MAIN RELAY
INSPECTION
MAGNETIC CLUTCH RELAY
INSPECTION
AIR CONDITIONER CONTROL ASSEMBLY
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
REAR A/C CONTROL ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
AIR CONDITIONER AMPLIFIER (for Rear A/C)
INSPECTION
AIR REFINER FILTER (for Front A/C)
REMOVAL
INSTALLATION
AIR REFINER FILTER (for Rear Cooler)
REMOVAL
INSTALLATION
Engine Repair Manual [ 1GZ-FE ]
INTRODUCTION
HOW TO USE THIS MANUAL
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.12 - ) [ Only for Hong Kong ]
IDENTIFICATION INFORMATION
ENGINE SERIAL NUMBER
ENGINE SERIAL NUMBER ( 2001.12 - ) [ Only for Hong Kong ]
REPAIR INSTRUCTIONS
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.12 - ) [ Only for Hong Kong ]
FOR ALL OF VEHICLES
PRECAUTION
PRECAUTION ( 2001.12 - ) [ Only for Hong Kong ]
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
GENERAL INFORMATION
GENERAL INFORMATION ( 2001.12 - ) [ Only for Hong Kong ]
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2001.12 - ) [ Only for Hong Kong ]
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE
HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ( 2001.12 - ) [ Only for Hong Kong ]
TERMS
ABBREVIATIONS USED IN THIS MANUAL
ABBREVIATIONS USED IN THIS MANUAL ( 2001.12 - ) [ Only for Hong Kong ]
PREPARATION
ENGINE MECHANICAL
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
SSM (Special Service Materials)
EMISSION CONTROL
EQUIPMENT
ELECTRONIC FUEL INJECTION
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
COOLING
EQUIPMENT
COOLANT
SSM (Special Service Materials)
LUBRICATION
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
IGNITION
RECOMMENDED TOOLS
EQUIPMENT
STARTING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
CHARGING
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
HOW TO DETERMINE BOLT STRENGTH ( 2001.12 - ) [ Only for Hong Kong ]
SPECIFIED TORQUE FOR STANDARD BOLTS
SPECIFIED TORQUE FOR STANDARD BOLTS ( 2001.12 - ) [ Only for Hong Kong ]
HOW TO DETERMINE NUT STRENGTH
HOW TO DETERMINE NUT STRENGTH ( 2001.12 - ) [ Only for Hong Kong ]
ENGINE MECHANICAL
SERVICE DATA
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.12 - ) [ Only for Hong Kong ]
EMISSION CONTROL
TORQUE SPECIFICATION
TORQUE SPECIFICATION ( 2001.12 - ) [ Only for Hong Kong ]
ELECTRONIC FUEL INJECTION
SERVICE DATA
TORQUE SPECIFICATION
COOLING
SERVICE DATA
TORQUE SPECIFICATION
LUBRICATION
SERVICE DATA
TORQUE SPECIFICATION
IGNITION
SERVICE DATA
TORQUE SPECIFICATION
STARTING
SERVICE DATA
TORQUE SPECIFICATION
CHARGING
SERVICE DATA
TORQUE SPECIFICATION
DIAGNOSTICS
ENGINE
HOW TO PROCEED WITH TROUBLESHOOTING
HOW TO PROCEED WITH TROUBLESHOOTING ( 2001.12 - ) [ Only for Hong Kong ]
CUSTOMER PROBLEM ANALYSIS CHECK
CUSTOMER PROBLEM ANALYSIS CHECK ( 2001.12 - ) [ Only for Hong Kong ]
PRE-CHECK
PRE-CHECK ( 2001.12 - ) [ Only for Hong Kong ]
DIAGNOSTIC TROUBLE CODE CHART
DIAGNOSTIC TROUBLE CODE CHART ( 2001.12 - ) [ Only for Hong Kong ]
PARTS LOCATION
PARTS LOCATION ( 2001.12 - ) [ Only for Hong Kong ]
TERMINALS OF ECU
TERMINALS OF ECU ( 2001.12 - ) [ Only for Hong Kong ]
PROBLEM SYMPTOMS TABLE
PROBLEM SYMPTOMS TABLE ( 2001.12 - ) [ Only for Hong Kong ]
B1300/56
B1300/56 ( 2001.12 - ) [ Only for Hong Kong ]
B1305/57
B1305/57 ( 2001.12 - ) [ Only for Hong Kong ]
P0100/31
P0100/31 ( 2001.12 - ) [ Only for Hong Kong ]
P0110/24
P0110/24 ( 2001.12 - ) [ Only for Hong Kong ]
P0115/22
P0115/22 ( 2001.12 - ) [ Only for Hong Kong ]
P0120/41
P0120/31,41 ( 2001.12 - ) [ Only for Hong Kong ]
P0130/21
P0130/21 ( 2001.12 - ) [ Only for Hong Kong ]
P0135/21
P0135/21 ( 2001.12 - ) [ Only for Hong Kong ]
P0136/27
P0136/27 ( 2001.12 - ) [ Only for Hong Kong ]
P0171/25
P0171/25 ( 2001.12 - ) [ Only for Hong Kong ]
P0325/52
P0325/52 ( 2001.12 - ) [ Only for Hong Kong ]
P0335/12,13
P0335/12,13 ( 2001.12 - ) [ Only for Hong Kong ]
P0340/12
P0340/12,13 ( 2001.12 - ) [ Only for Hong Kong ]
P0500/42
P0500/42 ( 2001.12 - ) [ Only for Hong Kong ]
P1121/91
P1121/91 ( 2001.12 - ) [ Only for Hong Kong ]
P1125/21,22
P1125/21,22 ( 2001.12 - ) [ Only for Hong Kong ]
P1125/23
P1125/23 ( 2001.12 - ) [ Only for Hong Kong ]
P1125/24
P1125/24 ( 2001.12 - ) [ Only for Hong Kong ]
P1127/11,12,51,52
P1127/11,12,51,52 ( 2001.12 - ) [ Only for Hong Kong ]
P1200/78
P1200/78 ( 2001.12 - ) [ Only for Hong Kong ]
P1202/79
P1202/79 ( 2001.12 - ) [ Only for Hong Kong ]
P1300/14
P1300/14 ( 2001.12 - ) [ Only for Hong Kong ]
P1335/12,13
P1335/13 ( 2001.12 - ) [ Only for Hong Kong ]
P1346/18
P1346/18 ( 2001.12 - ) [ Only for Hong Kong ]
P1349/59 ( 2001.12 - ) [ Only for Hong Kong ]
P1630/87 ( 2001.12 - ) [ Only for Hong Kong ]
P1640/89
P1640/89 ( 2001.12 - ) [ Only for Hong Kong ]
P1641/89
P1641/89 ( 2001.12 - ) [ Only for Hong Kong ]
P1645/82
P1656/39
P1656/39 ( 2001.12 - ) [ Only for Hong Kong ]
Starter Signal Circuit
Starter Signal Circuit ( 2001.12 - ) [ Only for Hong Kong ]
ECU Power Source Circuit
ECU Power Source Circuit ( 2001.12 - ) [ Only for Hong Kong ]
Injector Circuit
Injector Circuit ( 2001.12 - ) [ Only for Hong Kong ]
IACV Control VSV Circuit
IACV Control VSV Circuit ( 2001.12 - ) [ Only for Hong Kong ]
Back Up Power Source Circuit
Back Up Power Source Circuit ( 2001.12 - ) [ Only for Hong Kong ]
ENGINE MECHANICAL
CO/HC
INSPECTION
COMPRESSION
INSPECTION
VALVE CLEARANCE
INSPECTION
IGNITION TIMING
INSPECTION
IDLE SPEED
INSPECTION
TIMING CHAIN
COMPONENTS
COMPONENTS ( 2001.12 - ) [ Only for Hong Kong ]
REMOVAL
INSPECTION
INSTALLATION
CYLINDER HEAD
COMPONENTS
COMPONENTS ( 2001.12 - ) [ Only for Hong Kong ]
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
CYLINDER BLOCK
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
EMISSION CONTROL
EMISSION CONTROL SYSTEM
PURPOSE
PARTS LAYOUT AND SCHEMATIC DRAWING
LOCATION
DRAWING
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM
INSPECTION
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
INSPECTION
THREE-WAY CATALYTIC CONVERTER (TWC) SYSTEM
COMPONENTS
COMPONENTS ( 2001.12 - ) [ Only for Hong Kong ]
INSPECTION
ELECTRONIC FUEL INJECTION
EFI SYSTEM
PRECAUTION
FUEL PUMP
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
FUEL PRESSURE REGULATOR
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
INJECTOR
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
FUEL PRESSURE PULSATION DAMPER
REMOVAL
INSTALLATION
AIR FLOW METER
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THROTTLE BODY
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
CAMSHAFT TIMING OIL CONTROL VALVE
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
ACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
EFI MAIN RELAY
INSPECTION
CIRCUIT OPENING RELAY
INSPECTION
FUEL PUMP RELAY
INSPECTION
FUEL PUMP CHANGE RELAY
INSPECTION
FUEL PUMP RESISTOR
COMPONENTS
INSPECTION
VSV FOR FUEL PRESSURE CONTROL
INSPECTION
VSV FOR EVAPORATIVE EMISSION (EVAP)
COMPONENTS
INSPECTION
VSV FOR ACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)
COMPONENTS
INSPECTION
WATER TEMPERATURE SENSOR
INSPECTION
KNOCK SENSOR
COMPONENTS
INSPECTION
OXYGEN SENSOR
COMPONENTS
INSPECTION
VVT SENSOR
COMPONENTS
INSPECTION
ENGINE ECU
COMPONENTS
INSPECTION
FUEL CUT RPM
INSPECTION
COOLING
COOLANT
INSPECTION
REPLACEMENT
WATER PUMP
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
RADIATOR
ON-VEHICLE CLEANING
ON-VEHICLE INSPECTION
COMPONENTS
REMOVAL
DISASSEMBLY
REASSEMBLY
INSTALLATION
ELECTRONICALLY CONTROLLED HYDRAULIC COOLING FAN SYSTEM
BLEEDING
ON-VEHICLE INSPECTION
HYDRAULIC PUMP
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
HYDRAULIC MOTOR
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
OIL COOLER
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
WATER TEMPERATURE SENSOR
COMPONENTS
INSPECTION
LUBRICATION
OIL AND FILTER
INSPECTION
REPLACEMENT
OIL PUMP
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
INSTALLATION
IGNITION
IGNITION SYSTEM
ON-VEHICLE INSPECTION
IGNITION COIL
COMPONENTS
REMOVAL
INSTALLATION
CAMSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
CRANKSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
STARTING
STARTING SYSTEM
ON-VEHICLE INSPECTION
STARTER
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
TEST
STARTER RELAY
INSPECTION
CHARGING
CHARGING SYSTEM
PRECAUTION
ON-VEHICLE INSPECTION
ALTERNATOR
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
A/T Repair Manual [ A343E ]
INTRODUCTION
HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
GENERAL INFORMATION
GENERAL REPAIR INSTRUCTIONS
ABBREVIATIONS USED IN THIS MANUAL
STANDARD BOLT TORQUE SPECIFICATIONS
REPAIR INSTRUCTIONS
GENERAL INFORMATION
TERMS
ABBREVIATIONS USED IN THIS MANUAL
AUTOMATIC TRANSMISSION
DESCRIPTION
GENERAL DESCRIPTION
OPERATION
PREPARATION
SST (SPECIAL SERVICE TOOLS)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (SPECIAL SERVICE MATERIALS)
COMPONENT PARTS REMOVAL
COMPONENTS
TRANSMISSION DISASSEMBLY
COMPONENT PARTS
GENERAL NOTES
COMPONENTS
DISASSEMBLY
REASSEMBLY
OIL PUMP
COMPONENTS
OIL PUMP DISASSEMBLY
OIL PUMP BUSHING CHECK
OIL PUMP ASSEMBLY
SECOND COAST BRAKE
COMPONENTS
SECOND COAST BRAKE PISTON DISASSEMBLY
SECOND COAST BRAKE BAND INSPECTION
SECOND COAST BRAKE PISTON ASSEMBLY
OVERDRIVE DIRECT CLUTCH
COMPONENTS
OVERDRIVE PLANETARY GEAR, OVERDRIVE DIRECT CLUTCH AND OVERDRIVE ONE-WAY CLUTCH DISASSEMBLY
OVERDRIVE PLANETARY GEAR AND OVERDRIVE DIRECT CLUTCH INSPECTION
OVERDRIVE PLANETARY GEAR, OVERDRIVE DIRECT CLUTCH AND OVERDRIVE ONE-WAY CLUTCH ASSEMBLY
OVERDRIVE BRAKE
COMPONENTS
OVERDRIVE BRAKE DISASSEMBLY
OVERDRIVE BRAKE INSPECTION
OVERDRIVE BRAKE ASSEMBLY
DIRECT CLUTH
COMPONENTS
DIRECT CLUTCH DISASSEMBLY
DIRECT CLUTCH INSPECTION
DIRECT CLUTCH ASSEMBLY
FORWARD CLUTCH
COMPONENTS
COMPONENTS
FORWARD CLUTCH DISASSEMBLY
FORWARD CLUTCH INSPECTION
FORWARD CLUTCH ASSEMBLY
DISASSEMBLY
INSPECTION
REASSEMBLY
FRONT PLANETARY GEAR
COMPONENTS
PLANETARY SUN GEAR AND NO.1 ONE-WAY CLUTCH DISASSEMBLY
FRONT PLANETARY GEAR INSPECTION
PLANETARY SUN GEAR AND NO.1 ONE-WAY CLUTCH ASSEMBLY
SECOND BRAKE
COMPONENTS
SECOND BRAKE DISASSEMBLY
SECOND BRAKE INSPECTION
SECOND BRAKE ASSEMBLY
REAR PLANETARY GEAR
COMPONENTS
COMPONENTS
REAR PLANETARY GEAR, NO.2 ONE-WAY CLUTCH AND OUTPUT SHAFT DISASSEMBLY
REAR PLANETARY GEAR INSPECTION
REAR PLANETARY GEAR, NO.2 ONE-WAY CLUTCH AND OUTPUT SHAFT ASSEMBLY
DISASSEMBLY
INSPECTION
REASSEMBLY
FIRST AND REVERSE BRAKE
COMPONENTS
COMPONENTS
FIRST AND REVERSE BRAKE DISASSEMBLY
FIRST AND REVERSE BRAKE INSPECTION
FIRST AND REVERSE BRAKE ASSEMBLY
DISASSEMBLY
INSPECTION
REASSEMBLY
TRANSMISSION CASE
TRANSMISSION CASE INSPECTION
EXTENSION HOUSING
EXTENSION HOUSING DISASSEMBLY
EXTENSION HOUSING ASSEMBLY
DISASSEMBLY
REASSEMBLY
VALVE BODY
COMPONENTS
COMPONENTS
VALVE BODY DISASSEMBLY
DISASSEMBLY
REASSEMBLY
UPPER VALVE BODY
COMPONENTS
VALVE BODY SPRING SPECIFICATIONS
RETAINERS AND CHECK BALLS LOCATION
LOCATION
LOWER VALVE BODY
COMPONENTS
VALVE BODY SPRINGS SPECIFICATIONS
RETAINERS LOCATION
VALVE BODY ASSEMBLY
LOCATION
COMPONENT PARTS INSTALLATION
COMPONENT PARTS INSTALLATION
BASIC SUBASSEMBLY REASSEMBLY
SERVICE SPECIFICATIONS
SERVICE DATE
TORQUE SPECIFICATIONS
PREPARATION
AUTOMATIC TRANSMISSION
SST (Special Service Tools)
RECOMMENDED TOOLS
EQUIPMENT
LUBRICANT
SSM (Special Service Materials)
SERVICE SPECIFICATIONS
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
SPECIFIED TORQUE FOR STANDARD BOLTS
HOW TO DETERMINE NUT STRENGTH
AUTOMATIC TRANSMISSION
SERVICE DATA
TORQUE SPECIFICATION
Electrical Wiring Diagram
INTRODUCTION
HOW TO USE THIS MANUAL
TROUBLESHOOTING
ABBREVIATIONS
1998.10 -
GLOSSARY OF TERMS AND SYMBOLS
RELAY LOCATIONS
Engine Compartment
1998.10 - 2001.11
BE-2002: 2001.12 -
Instrument Panel
LHD ( 1998.10 - 2001.11 )
LHD (BE-2002: 2001.12 - )
RHD ( 1998.10 - 2001.11 )
RHD (BE-2002: 2001.12 - )
Body
1998.10 - 2001.11
BE-2002: 2001.12 -
Front Seat
1998.10 -
Rear Seat
1998.10 -
Instrument Panel J/B
1998.10 -
Engine Room J/B
1998.10 -
Luggage Room J/B
1998.10 -
Driver Side J/B
1998.10 -
Center J/B
1998.10 - 2001.11
BE-2002: 2001.12 -
Passenger Side J/B
1998.10 - 2001.11
BE-2002: 2001.12 -
Driver Side R/B
1998.10 -
Engine Room R/B
1998.10 -
Fusible Link Block
1998.10 - 2001.11
BE-2002: 2001.12 -
ELECTRICAL WIRING ROUTING [Parts]
LHD:Engine Compartment
1998.10 -
LHD:Instrument Panel
1998.10 -
LHD:Body
1998.10 -
LHD:Front Seat
1998.10 -
LHD:Rear Seat
1998.10 -
RHD:Engine Compartment
1998.10 - 2001.11
BE-2002: 2001.12 -
RHD:Instrument Panel
1998.10 - 2001.11
BE-2002: 2001.12 -
RHD:Body
1998.10 - 2001.11
BE-2002: 2001.12 -
RHD:Front Seat
1998.10 -
RHD:Rear Seat
1998.10 -
ELECTRICAL WIRING ROUTING [W/W, G/P, S/P]
LHD:Engine Compartment
1998.10 -
LHD:Instrument Panel
1998.10 -
LHD:Body
1998.10 -
LHD:Front Seat
1998.10 -
LHD:Rear Seat
1998.10 -
RHD:Engine Compartment
1998.10 -
RHD:Instrument Panel
1998.10 - 2001.11
BE-2002: 2001.12 -
RHD:Body
1998.10 -
RHD:Front Seat
1998.10 -
RHD:Rear Seat
1998.10 -
SYSTEM CIRCUITS ( 1998.10 - )
ABS
LHD
RHD
Auto Antenna
Automatic Air Conditioner
Automatic Glare-Resistant EC Mirror
Automatic Light Control
Back-Up Light
Cellular Mobile Telephone
Charging
Cigarette Lighter
Clock
Combination Meter
Cornering Light
Cruise Control
Door Lock Control
LHD
RHD
ECT and A/T Indicator
Electronically Modulated Air Suspension
Engine Control
Left Bank Control
Right Bank Control
Engine Immobilizer System
Front Fog Light
Fuel Lid Opener
Headlight
Horn
Ignition
Illumination
LHD
RHD
Interior Light
Key Reminder
Light Auto Turn Off
Luggage Compartment Door Opener and Closer
Mirror Heater
Multiplex Communication System
Body ECU
Combination Meter
Communication Bus
Door ECU (LHD)
Door ECU (RHD)
Rear J/B ECU
Rear Light ECU
Power Outlet
Power Seat
Front (LHD)
Front (RHD)
Rear
Power Shoulder Belt Anchorage
Power Source
LHD
RHD
Power Tilt and Power Telescopic
Power Window
LHD
RHD
PPS
Radio and Player
Rear Air Conditioner
Rear Door Closer
Rear Fog Light
Rear Window Defogger
Remote Control Curtain
Remote Control Mirror
Seat Belt Warning
Seat Heater
Shift Lock
SRS
Starting
Stop Light
Taillight
Turn Signal and Hazard Warning Light
Vibration Seat
Wiper and Washer
Wireless Door Lock Control
LHD
RHD
LHD
RHD
GROUND POINT ( 1998.10 - )
POWER SOURCE (Current Flow Chart) ( 1998.10 - )
Tree
Matrix
CONNECTOR LIST
1998.10 - 2001.11
BE-2002: 2001.12 -
PART NUMBER OF CONNECTORS
1998.10 -
OVERALL ELECTRICAL WIRING DIAGRAM
How to Read This Section
ABS
LHD ( 1998.10 - )
RHD ( 1998.10 - )
Auto Antenna
1998.10 - 2001.11
BE-2002: 2001.12 -
Automatic Air Conditioner
1998.10 -
Automatic Glare-Resistant EC Mirror
1998.10 -
Cellular Mobile Telephone
1998.10 -
Charging
1998.10 -
Cigarette Lighter
1998.10 -
Clock
1998.10 -
Cornering Light
1998.10 -
Cruise Control
1998.10 - 2001.11
BE-2002: 2001.12 -
ECT and A/T Indicator
1998.10 -
Electronically Modulated Air Suspension
1998.10 -
Engine Control
Left Bank Control ( 1998.10 - 2001.11 )
Left Bank Control (BE-2002: 2001.12 - )
Right Bank Control ( 1998.10 - 2001.11 )
Right Bank Control (BE-2002: 2001.12 - )
Engine Immobilizer System
1998.10 - 2001.11
BE-2002: 2001.12 -
Front Fog Light
1998.10 -
Headlight
1998.10 -
Horn
1998.10 -
Ignition
1998.10 -
Illumination
LHD ( 1998.10 - )
RHD ( 1998.10 - 2001.11 )
RHD (BE-2002: 2001.12 - )
Mirror Heater
1998.10 -
Multiplex Communication System
Body ECU ( 1998.10 - 2001.11 )
Body ECU (BE-2002: 2001.12 - )
Combination Meter ( 1998.10 - 2001.11 )
Combination Meter (BE-2002: 2001.12 - )
Communication Bus ( 1998.10 - 2001.11 )
Communication Bus (BE-2002: 2001.12 - )
Door ECU (LHD) ( 1998.10 - )
Door ECU (RHD) ( 1998.10 - )
Rear J/B ECU ( 1998.10 - )
Rear Light ECU ( 1998.10 - 2001.11 )
Rear Light ECU (BE-2002: 2001.12 - )
Power Outlet
1998.10 -
Power Seat
Front (LHD) ( 1998.10 - )
Front (RHD) ( 1998.10 - 2001.11 )
Front (RHD) (BE-2002: 2001.12 - )
Rear ( 1998.10 - )
Power Shoulder Belt Anchorage
1998.10 -
Power Source
1998.10 -
Power Tilt and Power Telescopic
1998.10 -
PPS
1998.10 -
Radio and Player
1998.10 - 2001.11
BE-2002: 2001.12 -
Rear Door Closer
1998.10 -
Rear Window Defogger
1998.10 -
Remote Control Curtain
1998.10 -
Remote Control Mirror
1998.10 - 2001.11
BE-2002: 2001.12 -
Seat Heater
1998.10 -
Shift Lock
1998.10 - 2001.11
BE-2002: 2001.12 -
SRS
1998.10 - 2001.11
BE-2002: 2001.12 -
Starting
1998.10 -
Turn Signal and Hazard Warning Light
1998.10 -
Vibration Seat
1998.10 -
VSC
BE-2002: 2001.12 -
Body Repair Manual for Collision Damage
INTRODUCTION
HOW TO USE THIS MANUAL
SYMBOLS
HANDLING PRECAUTIONS ON RELATED COMPONENTS
GENERAL REPAIR INSTRUCTIONS
VEHICLE LIFT AND SUPPORT LOCATIONS
RIVET REMOVAL AND INSTALLATION
ABBREVIATIONS USED IN THIS MANUAL
BODY PANEL REPLACEMENT
RADIATOR UPPER SUPPORT (ASSY)
RADIATOR SIDE SUPPORT (ASSY)
FRONT CROSSMEMBER (ASSY)
RADIATOR SUPPORT (ASSY)
FRONT FENDER FRONT APRON (ASSY)
FRONT APRON TO COWL SIDE MEMBER (ASSY)
FRONT FENDER APRON (ASSY)
FRONT SIDE MEMBER (CUT-P)
FRONT SIDE MEMBER (ASSY)
FRONT SIDE MEMBER REAR No.1 INNER REINFORCEMENT (ASSY)
FRONT SIDE MEMBER TO DUSH PANEL CROSSEMEMBER (CUT-H)
COWL TOP TO APRON BRACE (ASSY): Driver Side
COWL TOP SIDE PANEL (ASSY)
FRONT BODY PILLAR (CUT)
CENTER BODY PILLAR (CUT)
FRONT DOOR OUTER PANEL (ASSY)
REAR DOOR OUTER PANEL (ASSY)
ROCKER OUTER PANEL (CUT)
QUARTER PANEL (CUT)
QUARTER WHEEL HOUSING OUTER PANEL (ASSY)
BODY LOWER BACK PANEL (CUT)
QUARTER PANEL END HOUSING (ASSY)
REAR FLOOR SIDE MEMBER BRACE (ASSY)
REAR FLOOR REAR PAN (ASSY)
REAR FLOOR PAN (ASSY)
REAR FLOOR SIDE REAR MEMBER (ASSY)
REAR FLOOR No.1 CROSSMEMBER, REAR FLOOR No.2 CROSSMEMBER (ASSY)
UPPER BACK PANEL (ASSY)
ROOF PANEL (ASSY)
BODY PANEL CONSTRUCTION
RUST-RESISTANT SHEET STEEL PARTS
HIGH-STRENGTH STEEL (HSS) PARTS
PLASTIC BODY PARTS
HANDLING PRECAUTIONS
LOCATION OF PLASTIC BODY PARTS
ANTI-RUST TREATMENT
GENERAL INFORMATION
BODY PANEL SEALING AREAS
BODY PANEL UNDERCOATING AREAS
BODY PANEL ANTI-RUST AGENT (WAX) APPLICATION AREAS
BODY PANEL ANTI-CHIPPING PAINT APPLICATION AREAS
BODY DIMENSIONS
GENERAL INFORMATION
BODY DIMENSION DRAWINGS
APPENDIX
FIT STANDARDS
SILENCER SHEET INSTALLATION AREAS
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